MPS400 Mechatronics Training Kit Educational Equipment Didactic Equipment 1. A station with magazine and conveyor modules (the station must be a fully assembled, configured and functioning device), 1 piece. - Separates the blanks stored in the drive cassette. - Double acting cylinder pushes parts one at a time. - The conveyor module transports the workpiece to the right or left. - If necessary, the workpiece can be stopped and separated on the conveyor. - At the station, sensors, actuators, fittings, terminal modules and industrial design connectors must be used. - Brackets and adapters must be manufactured industrially. Composition: 1 pc. Profile plate made of anodized aluminum with dimensions of 350 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, design: - monolithic, non-separable, with profiled grooves, the number of profiled grooves on one side of the plate: 14 pcs., the width of profiled grooves: 8 mm and an opening for cable entry: at least 45 mm. 1 PC. Conveyor module (the module must be a fully assembled, configured and functioning device) with the function of moving workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate, - width: no more than 350 mm, - depth: not less than 170 mm, - height: no more than 140 mm, - conveyor belt width: not more than 40 mm, - number of railings: not less than 2 pcs, - supply voltage: no more than 24 V, - number of discrete inputs: at least 3 pieces, - number of discrete outputs: at least 3 pcs, with 1 conveyor drive (drive type: DC motor with controller, controller width: not more than 105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with function change of direction of rotation of the motor, protection against short circuit, deactivation when the maximum current is reached, heating temperature monitoring function, number of discrete inputs: at least 2 pcs), with 1 separator drive (drive type: electric), with 2 optical diffusion sensors and (with the function of detecting the presence of a workpiece in the initial part of the conveyor, in the middle part of the conveyor, the ability to configure sensitivity to various colors of the workpieces), 1 optical barrier sensor (with the function of detecting the presence of the workpiece in the end of the conveyor), with 1 mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: not less than 4 pcs., number of discrete outputs: not less than 4 pcs., number of analog inputs: at least 2 pcs., number of analog output outputs: at least 1 pc., type of terminals: spring, maximum possible cross-sectional area of connected wires: at least 0.5 sq. mm, status LEDs for each input and output). 1 PC. Magazine module (the module must be a fully assembled, configured and functioning device), - with the function of issuing blanks from the gravity store, - function to control the availability of blanks in the store, width: not more than 250 mm, depth: not less than 151 mm, height: not more than 227 mm, power supply: not more than 24 V, working pressure: not less than 6 bar, number of discrete inputs: not less than 3 pcs., number of discrete outputs: at least 1 pc., - Number accommodating items in the store: at least 6 pcs 1. Pneumatic cylinder double-acting (stroke pneumatic ejector: not less than 100 mm, the diameter of the piston of the pneumatic cylinder ejector: not more than 8 mm, damping: two-way, adjustable magnetic ring on the piston of the pneumatic cylinder, speed regulation: two-way, with throttling at the output), with 1 pc. 5/2 monostable distributor (control type: electric, with indication of coil activation by LED, pilot control, manual duplication), with 2 pcs. magnetic inductive sensors (function to determine the end positions of the pneumatic cylinder), with 1 pc. optical barrier sensor (store emptying detection function), with 1 mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: not less than 4 pcs., number of discrete outputs: not less than 4 pcs., number of analog inputs: not less than 2 pcs., number of analog outputs: not less than 1 pc., type of terminals: spring, maximum possible cross-sectional area of connected wires : at least 0.5 sq. mm, status LEDs for each input and output). 1 PC. - Air preparation unit, with 7 bar regulator, pressure gauge, filter- water separator (5 μm) and shut-off valve, lower limit of pressure adjustment 0.5 bar, the presence of air supply / removal function in the attached pressure zone, valve type: piston, adjustable, type of filter construction: cermet, with water separator , standard nominal flow rate of 120 l / min, prepared compressed air is then supplied through a quick-disconnect, collet connection for a pneumatic hose with an outer diameter of 6 mm 1 pc. - Set of cable ties with Velcro fastener (total length: not less than 122 mm, tape width: not more than 20 mm, contact area width: not less than 30 mm, contact area length: not less than 34 mm, screws and nuts for profile plate) 1 PC. - Interface for connecting inputs and outputs (width: not more than 68 mm, depth: not less than 77 mm, number of IEEE 488 sockets, 24 pins : not less than 1 pc., Number of D- Sub sockets , 15-pin, 3-row: at least 2 pcs., number of D- Sub sockets , 15-pin, 2-row: at least 1 pcs., status LEDs) 1 pc. - An adapter for quick installation of components on a profiled plate (the ability to attach various components to the adapter, the ability to install an adapter with a component mounted on it on the profiled plate with one hand). 2 pcs. - Cable, parallel (number of D- Sub plugs , 15-pin, 3-row: at least 2 pcs., Number of cores: at least 16 pcs., Core cross-sectional area: at least 0.25 sq. Mm, external insulation). - 1 set - a set of blanks for the cylinder body. Required technical data: - Width: no more than 350 mm, - Depth: not less than 700 mm, - Height: no more than 230 mm, - Working pressure: not less than 6 bar, - Supply voltage: no more than 24 V, - Consumption of compressed air at a pressure of 6 bar and continuous operation: not more than 3 l / min, - Number of discrete inputs: at least 6 pcs., - Number of discrete outputs: at least 4 pcs., - The maximum diameter of the workpiece "cylinder body": not less than 40 mm, - The function of issuing blanks from the gravity store, - The function of controlling the availability of blanks in the store, - The function of moving the blanks along the conveyor belt in two directions, - The function of separation of the workpieces.
2. Sorting station (the station should be a fully assembled, configured and functioning device), 1 piece. - At the station, sensors, actuators, fittings, terminal modules and industrial design connectors must be used. - Brackets and adapters must be manufactured industrially. Composition: 1 pc. - Profile plate made of anodized aluminum with dimensions 350 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, construction: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side of the plate: 14 pcs., Width of profiled grooves: 8 mm and a hole for cable entry: at least 45 mm. 1 PC. - Conveyor module (the module must be a fully assembled, configured and functioning device) with the function of moving the workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate, width: not more than 350 mm, depth: not less than 170 mm, height: not more than 140 mm, conveyor belt width: not more than 40 mm, number of railings: not less than 2 pcs, supply voltage: not more than 24 V, number of discrete inputs: not less than 3 pcs, number of discrete outputs: not less than 3 pcs, from 1 conveyor drive (drive type: two DC carrier with controller, controller width: not more than 105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with the function of changing the direction of rotation of the motor, protection against short circuit, deactivation when the maximum current value is reached, function monitoring the heating temperature, the number of discrete inputs: at least 2 pcs), with 1 separator drive (drive type: electric), with 2 optical diffusion sensors (with the function of detecting the presence of a workpiece in the initial part of the conveyor, in the middle part conveyor system, the ability to adjust sensitivity to various colors of workpieces), 1 optical barrier sensor (with the function of detecting the presence of a workpiece in the end of the conveyor), with 1 mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm , number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: at least 4 pcs., number of discrete outputs: at least 4 pcs., number of analog inputs: at least 2 pcs., number of analog outputs: at least 1 pc., type of terminals: spring, maximum possible cross-sectional area total cross-section of connected wires: not less than 0.5 sq. mm, status LEDs for each input and output). 1 PC. - Detection module (the module must be a fully assembled, configured and functioning device), supply voltage: no more than 24 V, mounting accessories, maximum diameter of the workpiece of the “cylinder body” type: at least 40 mm, number of discrete inputs: at least 3 pcs, with an optical diffusion sensor (function for detecting the presence of a workpiece, the ability to adjust sensitivity to various colors of workpieces), an optical barrier sensor (function for detecting the presence of a workpiece), with inductance an apparent sensor (nominal working distance of the inductive sensor: not less than 2.5 mm, with the function of detecting a metal workpiece) 1 mini terminal IO (width: not more than 45 mm, depth: not less than 77 mm, the number of outlets D- Sub , 15-pin, 3-row, number of discrete inputs: at least 4 pcs., Number of discrete outputs: at least 4 pcs., Number of analog inputs: at least 2 pcs., Number of analog outputs: at least 1 pc. , type of terminals: spring, maximum possible cross-sectional area of connected wires: not less than 0.5 sq. mm, status LEDs for each input and output). 3 pcs. - Storage module with railing, length: not less than 250 mm, width: not less than 40 mm, design: composite, number of fit blanks with a diameter of 40 mm: not less than 6 pcs, railing material: aluminum, railing configuration: profile with T-slot , adjustment range for height: not less than 30 mm, adjustment range for tilt angle: not less than 30 degrees, fasteners for mounting the module on a profiled plate 1 pc. - Stop module (pneumatic) (the module must be a fully assembled, configured and functioning device) with the function of stopping the workpiece on the conveyor belt, drive type: single-acting pneumatic cylinder, piston diameter of the pneumatic cylinder: not more than 12 mm, piston stroke of the pneumatic cylinder: not less than 10 mm, the ability to adjust the position of the module along the conveyor, the range of adjustment of the length of the rod of the pneumatic cylinder: at least 5 mm, with cable for electrical connection of the module in the delivery 1 pc. optical retroreflective sensor (transceiver, mirror, cable for electrical connection of the sensor, fasteners for mounting the sensor in a profiled groove) 1 pc. - Air preparation unit, with 7 bar regulator, pressure gauge, filter- water separator (5 μm) and shut-off valve, lower limit of pressure adjustment 0.5 bar, the presence of air supply / removal function in the attached pressure zone, valve type: piston, adjustable, type of filter construction: cermet, with water separator , standard nominal flow rate of 120 l / min, prepared compressed air is then supplied through a quick-disconnect, collet connection for a pneumatic hose with an outer diameter of 6 mm 1 pc. - Set of cable ties with Velcro fastener (total length: not less than 122 mm, tape width: not more than 20 mm, contact area width: not less than 30 mm, contact area length: not less than 34 mm, screws and nuts for profile plate) 1 PC. - Interface for connecting inputs and outputs (width: not more than 68 mm, depth: not less than 77 mm, number of IEEE 488 sockets, 24 pins : not less than 1 pc., Number of D- Sub sockets , 15-pin, 3-row: at least 2 pcs., number of D- Sub sockets , 15-pin, 2-row: at least 1 pcs., status LEDs) 1 pc. - An adapter for quick installation of components on a profiled plate (the ability to attach various components to the adapter, the ability to install the adapter with the component fixed on it on the profiled plate with one hand) 2 pcs. - Cable, parallel (number of D- Sub plugs , 15-pin, 3-row: at least 2 pcs., Number of cores: at least 16 pcs., Cross-sectional area of cores: at least 0.25 sq. Mm, external insulation) 1 set - a set of blanks for the cylinder body. Required technical data : - Width: no more than 350 mm - Depth: not less than 700 mm - Height: no more than 230 mm - Working pressure: not less than 6 bar - Supply voltage: no more than 24 V - Consumption of compressed air at a pressure of 6 bar and continuous operation: no more than 3 l / min - Number of discrete inputs: at least 4 pcs - Number of discrete outputs: not less than 5 pieces - The maximum diameter of the workpiece type "cylinder body": not less than 40 mm - The function of moving the workpieces into various storage modules depending on the values of the workpiece parameters 3. A station with a lifting and transport module (the station must be a fully assembled, tuned and functioning device), electrical, 1 piece. - The moving station, electric, is equipped with a flexible biaxial manipulator. The workpieces inserted in the holder are detected using an optical scattering sensor. - With the help of the pneumatic gripping device grips the workpiece processing. - The capture is equipped with an optical sensor that distinguishes between “black” and “non-black” workpieces. - Billets can be placed on different slopes in accordance with this criterion. - Other sorting criteria can be defined if the station is combined with other stations. - Billets can also be transferred to a subsequent station. - The station can be connected via an IEEE 488/24-pin connection using a PLC mounting system using a signal simulation console or using a software package for designing and modeling liquid, electrical and logic circuits in combination with an external PC interface. - The software package allows you to control stations through simulated relay or logic circuits. - The station can process up to six different parts for assembly with a diameter of 40 mm. - A station can be individually controlled or combined with at least four other stations. - With the function of capturing a workpiece by parallel gripping, the function of moving the workpiece in the gripper in two coordinates, the function of lowering the workpiece into various storage modules depending on the values of the workpiece parameters. - At the station, sensors, actuators, fittings, terminal modules and industrial design connectors must be used. - Brackets and adapters must be manufactured industrially. Composition: 1 pc. - Profile plate made of anodized aluminum with dimensions 350 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, construction: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side of the plate: 14 pcs., Width of profiled grooves: 8 mm and a hole for cable entry: at least 45 mm. 1 PC. - Air preparation unit, with a 7 bar regulator, a manometer, a filter- moisture separator (5 μm) and a shut-off valve, the lower limit of pressure adjustment is 0.5 bar, the presence of air supply / removal function in the attached pressure zone, valve type: piston, adjustment, the filter structure type: cermet with moisture -otdelitelem standard nominal flow rate of 120 l / min prepared by compressed air fed through a further quick, push-in connection for compressed air hose with an outer diameter of 6 mm 1 pc. - Holder module with optical scattering sensor through a fiber optic cable 1 pc. - An electric biaxial device for moving tasks (the module must be a fully assembled, tuned and functioning device) (stroke length, axis angle, location of the inductive limit switches of the solenoid for the recording position and mounting position are all regulated by a linear drive connected to the toothed belt, with high precision ball bearing guide as x axis; - Double-sided flat cylinder as Z axis, with pneumatic cylinder stroke: not less than 80 mm, equivalent piston diameter: not more than 18 mm, double-sided, unregulated damping, magnetic ring on the piston of the pneumatic cylinder, two-way speed regulation, with throttling at the exit, anti-rotation at the rod of the pneumatic cylinder, a pneumatic parallel grip with an optical scattering sensor through an optical fiber cable; - Compact valve terminal with electrical connection: D- Sub plug , 15-pin, 2-row, for various pneumatic applications for activating pneumatic actuators with 10 mm inserts, consisting of 2 pcs. 5/2 monostable pneumatic valves (with one solenoid) with indication of coil operation, pilot control, manual duplication, 1 pc. 5/2 bistable distributor (with two solenoids)) with indication of coil actuation, pilot control, manual duplication, with M8 connectors; - Motor control for 24 V DC motors, control voltage: no more than 24 V DC, galvanic isolation between input and output circuits, reverse polarity protection on the input side, can be connected via DIN EN 50022 and EN 50035 buses; - Number of discrete inputs: at least 6 pcs., Number of discrete outputs: at least 4 pcs. 2 pcs. ramp 1 pc. - Infrared receiver for release messages sent to the next station equipped with 1 pc infrared transmitter - An infrared transmitter to send a release message to a previous station equipped with an infrared receiver of 1 pc. - Terminal block and connected for not more than 24 V DC. current. - Combines all digital signals and sends them to connect to the controller via a compatible IEEE 488/24 pin plug connection . - The signal status is displayed through LED indicators for easy troubleshooting 1 set - a set of blanks for the cylinder body. Required technical data : - Working pressure: not less than 4 bar - Supply voltage: no more than 24 V - Number of discrete inputs: at least 8 pcs. - Number of discrete outputs: not less than 7 pcs.
4. Festo control panel with controller - 3 sets. - At least Simatic S7-314c PN / DP controller of industrial design, modular concept. - Frame - A4 format Mounts - A4 - Material: sheet steel, white powder coated - Dimensions: WxH , mm: 305x300 - 1 x 19 ”interface panel 110 V / 230 V / 24 V power supply, 4 A 4 mm electrical safety connectors two IEEE 488 connectors - 24 contacts D- Sub standard connectors - 15 contacts emergency stop jumper • Memory 192 KB EEEPROM on the map • Interfaces: MPI, PROFIBUS DP, PROFINET • 24 digital inputs (24 V DC) • 16 digital outputs (24 V DC, 500 mA) • 4 analog inputs, 12 bits, 20 ms (± 10 V, 0–10 V, ± 20 mA, 0 / 4–20 mA), 1 Pt100 input • 2 analog outputs (± 10 V, 0 10 V, ± 20 mA, 0/4 - 20 mA). Management console • Material - steel, aluminum, plastic • Dimensions HxWxD mm - 150h350h100 • Installation: in the mobile base for the station • Power: 24 V DC • Interfaces: - Start button with LED - Stop button - Reset button with LED - Auto / Manual key - 2 lamps - 4 mm electrical connectors with LEDs - 2 IEEE 488 standard connectors - 24 pins In a set : 1. Cable, 2 pcs. - Rin ./ O . with connectors at both ends according to IEEE 488 2. Cable, 1 pc. - 15-pin connector at both ends, 150 cm. 3. Adapter for personal computer, 1 pc. Industrial design. PLC programming cable with USB port and support for 32/64 bit operating systems. 4. PLC programming software, 1 pc. (Statement list (STL), Function diagram (FUN), Ladder diagram (LDR), SCL structured text, Function sequence diagram, Software and documentation supplied on DVD, Floating license supplied on USB stick, Languages ( de / en / fr / sp / it / cn )) 5. Mobile base with height adjustment, 3 pieces. - Material: powder coated steel - White color - Width: no more than 350 mm - Depth: not less than 700 mm - Height: no more than 750 mm - Number of handles for moving the mobile base: at least 4 pcs Handle design: through hole in the housing, with rubber protective edge - The number of elevators for lifting the plate above the mobile base: at least 1 pc - Possibility of stepless stepless adjustment of the installation height - Protection of the lifting mechanism against rotation around the vertical axis - The maximum height of the slab above the surface of the mobile base: not less than 400 mm - Lowering control mechanism combined with the handle of the mobile base - The amount of subsidence of the lift with a vertical load of 50 kg: not more than 1 mm - The number of cable holes in the upper part: at least 3 pcs - Diameter of openings for cables: not less than 45 mm - Number of shelves inside the base: at least 1 pc. - Number of wheels: at least 4 pcs - Number of brakes for wheels: at least 2 pcs - Wheel diameter: at least 40 mm - Wheel width: not less than 20 mm
