SS606 Mechatronics Training System Educational Equipment I.System overview This system is an integrated training system based on industrial flexible production line manufacturing system, its content covers industrial light, machine, electricity integration and other automatic control application technologies, it does real-time data exchange through upper computer WINCC configuration software, and it makes all the unit platforms and actuators in the system form an integrated industrial control network, hardware supports 485, MODBUS, DP network communication modes. The whole system consists of six parts, six workstations of simulation industry flexible manufacturing system, namely: material loading test station, handling station, processing station, installation handling stations, installation station and classification storage station, each station is equipped with a Siemens PLC as main control unit, integrated control training of the six stations can be carried out through the communication between the PLC according to requirement, or a few stations which are adjacent constitute the small flexible system to do training, you can also do separate control training for any station. It is with reasonable configuration and rich contents, realizes the execution control from upper computer configuration data monitoring to the bottom of the system, covers the various elements of modern industry light, machine, electricity integration control technology application, and meets the design, installation, commissioning and programming of complex systems and other topics. The system realizes production line sensor detection, transmission processing, intelligent control, and execution-drive production line, you can learn and master the pneumatic technology, motor drive and control technology, PLC control technology, industrial communication technology, sensor application technology, mechanical transmission technology, robot technology and other discipline contents. II.System configuration include the following content: (1) Distribution testing station It consists of rotary table, material guiding device, workpiece slide, lifting unit, count capacitance switch, detecting workpiece and color discrimination optoelectronic switch, switching power supply, programmable controller, button, I/O conversion terminal, communication interface board, electrical switch panel, DC gear motor, solenoid valve and air cylinder. Its main task is to deliver the workpiece from rotary loading platform to detecting work station. The lifting device is to lift and detect the color of the workpiece. Technical specifications
Control cabinet main circuit power supply: single phase AC 220V, 50Hz
Control cabiner control loop power supply: DC24V
Temperature: -10 to +40 ℃
Environment humidity: <90%(25℃)
Pneuatmic supply: 0.5 to 0.6Mpa
Machine capacity:<1KVA
Station 1: Distribution testing station 1 set (2) Handling station 1 set It consists of manipulator, crosswise air cylinder, rotary air cylinder, lifting air cylinder, stepping motor module, servo motor module, switching power supply, programmable controller, button, I/O conversion terminal, communication interface board, electrical switch panel, DC gear motor, solenoid valve and air cylinder. Its main task is to carry the workpiece to next station.
Technical specifications
Control cabinet main circuit power supply: single phase AC 220V, 50Hz
Control cabiner control loop power supply: DC24V
Temperature: -10 to +40 ℃
Environment humidity: <90%(25℃)
Pneuatmic supply: 0.5 to 0.6Mpa
Machine capacity:<1KVA
Station 2 Handling station 1 set (3) Processing station It consists of 6 work stations rotary table, tool magazine (3 kinds of tools), lift type processing system, processing components, detecting components, stepping driver, photoelectric sensor, proximity switch, switching power supply, programmable controller, button, I/O conversion terminal, communication interface board, electrical switch panel, DC gear motor, polytype solenoid valve and air cylinder. The rotary table has 6 rotary work stations. The main task of processing station is to complete processing of workpiece (drilling, hole milling) and conduct detecting to workpiece.
Technical specifications
Control cabinet main circuit power supply: single phase AC 220V, 50Hz
Control cabiner control loop power supply: DC24V
Temperature: -10 to +40 ℃
Environment humidity: <90%(25℃)
Pneuatmic supply: 0.5 to 0.6Mpa
Machine capacity:<1KVA
Station 3 Processing station 1 set (4) Installation and handling station It consists of translation workbench, tower crane, manipulator, gear-gear stripe transmission, industrial guide rail, switching power supply, programmable controller, button, I/O conversion terminal, communication interface board, electrical switch panel, DC gear motor, polytype solenoid valve and air cylinder. Its main task is to put the workpiece from previous station to installation platform and put installed workpiece to next station.
Technical specifications
Control cabinet main circuit power supply: single phase AC 220V, 50Hz
Control cabiner control loop power supply: DC24V
Temperature: -10 to +40 ℃
Environment humidity: <90%(25℃)
Pneuatmic supply: 0.5 to 0.6Mpa
Machine capacity:<1KVA
Station 4 Installation and handling station 1 set (5) Installing station It consists of sucker manipulator, rocker arm part, rotary air cylinder, stock bin interchanging part, workpiece pushing part, vacuum generator, switching power supply, programmable controller, button, I/O conversion terminal, communication interface board, electrical switch panel, DC gear motor, polytype solenoid valve and air cylinder. Its main task is to select stock bin of workpiece which is going to be installed, and push the workpiece out from stock bin and complete installation of the workpiece. Technical specifications
Control cabinet main circuit power supply: single phase AC 220V, 50Hz
Control cabiner control loop power supply: DC24V
Temperature: -10 to +40 ℃
Environment humidity: <90%(25℃)
Pneuatmic supply: 0.5 to 0.6Mpa
Machine capacity:<1KVA
Station 5 Installation station 1 set (6) Sorting and storage station It consists of ballscrew, slider pushing part, classifying stock bin, stepping motor, stepping driver, switching power supply, programmable controller, button, I/O conversion terminal, communication interface board, electrical mesh board, DC gear motor, polytype solenoid valve and air cylinder. Its main task is to complete classify of workpiece and push the workpiece into stock bin. Technical specifications
Control cabinet main circuit power supply: single phase AC 220V, 50Hz
Control cabiner control loop power supply: DC24V
Temperature: -10 to +40 ℃
Environment humidity: <90%(25℃)
Pneuatmic supply: 0.5 to 0.6Mpa
Machine capacity:<1KVA
Station 6 Sorting and storage station 1 set 7. Manufacture line debug simulation software(teaching edition) 1 set 8. System spare parts（contains soundless air compressor, assembly tools, spare parts, English user manual, English training guidebook, training CD）1 set
III. Features (1) The training stand adopts aluminum alloy base plate to build, it is equipped with universal wheels on bottom, so it is easy to move. Each actuator module is placed on base plate, which is easy to operate and not easy to damage. The PLC control unit is installed in training stand, which is safe and reliable. (2) The I/O terminal of master-slave station PLC module of this training and testing device is connected with each command switch, optoelectronic switch, sensor and indicative element through terminal strip. (3) The system conduct integration organically to machine, pneumatic, electric control, motor drive, sensor detection, PLC and industrial NC technology, the structure is modularization which is convenient to conduct combination, and you can complete all kinds of single skill training and synthetic training project. You can conduct installation and debugging of mechanical part, pneumatic system, electromechanical device, automatic control system, and industrail NC system, you can conduct installation of electric control circuit and PLC programme, which can well meet the requirement of training teaching, engineering training. (4) Whether mechanical structure or control of this system, they all use single standard port which has high compatibility and expansibility. With the fast development of industrial scene technology, the system can follow closely with upgrade and extension of scene technology, and can meet the requirement of training teaching deeply. This system can train students innovative thinking and manipulative ability, learner can use the system to conduct engineering training in mech assy, eletrical design, wiring, PLC programme and debugging, building and maintenance of field bus and other aspects. (5) It is equipped with a industrial color touch screen which is 7 inch and with 256 colors, so you can achieve industrial control. IV.System technical specifications: 1.Whole dimension:2240×1500×1400 mm（L×W×H） 2.Whole electricity capacity<1.0KVA 3.Power input: single phase, three wires AC220±10％ 50HZ±5％ 4. Work environment:-10℃～40℃, relative humidity<90%Non-condensate（25℃）, Altitude <5000m
